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Pure lithium metal is a promising replacement for the graphite-based anodes currently used in electric vehicle batteries. It could tremendously reduce battery weights and dramatically extend the driving range of electric vehicles. But before lithium metal batteries can be used in cars, scientists must first figure out how to extend their lifetimes.

A new study led by Peter Khalifah, a professor in the Department of Chemistry at Stony Brook University with a joint appointment at Brookhaven National Laboratory (BNL), tracked lithium metal deposition and removal from a battery anode while it was cycling to find clues as to how failure occurs. The work is published in a special issue of the Journal of the Electrochemical Society.

SBU graduate student Monty Cosby (left) and senior Gia Carignan (center) are co-first authors on the research led by Peter Khalifah (right).
SBU graduate student Monty Cosby (left) and senior Gia Carignan (center) are co-first authors on the research led by Peter Khalifah (right).

“In a good battery, the rate of lithium plating (deposition) and stripping (removal) will be the same at all positions on the surface of electrodes,” Khalifah said. “Our results show that it’s harder to remove lithium at certain places, which means there are problems there. By identifying the cause of the problems, we can figure out how to get rid of them and make better batteries with higher capacities and longer lifetimes.”

Khalifah and his collaborators conducted the study using intense X-rays at the Advanced Photon Source at Argonne National Laboratory. They tracked lithium as it shuttled from cathode to anode and back during one complete charge and discharge cycle.

“The X-rays can see right through the battery and allow us to make many measurements very quickly to track what happens as the battery changes,” Khalifah said. “To the best of our knowledge, no one has ever been able to use X-rays to map lithium shuttling while it happens.”

One challenge: Lithium atoms are difficult to see using X-rays. The weak signal from the small number of lithium atoms that move between the cathode and anode can easily get obscured by stronger signals emitted by other materials that make up the battery — including the signal that would come from the large amount of lithium on a pure lithium metal anode.

To address that challenge, Khalifah’s team designed a battery cell using a “bare” anode — at least bare with respect to the presence of pre-existing lithium. This makes the signal of the shuttling lithium ions easier to measure. They then did a study comparing two different anode materials — copper and molybdenum — on which lithium ions were deposited as pure lithium metal after being extracted from the cathode material. This allowed the researchers to follow how uniformly lithium metal was added to and removed from anode surfaces. Using this setup, the team mapped out how much lithium was present across the electrode while the cell was maintained at various stages of charge and discharge.

“We made the maps while the battery was in a resting state, starting at zero capacity, then took pixel measurements as we charged to half capacity. Then we stopped charging and made another map, then resumed pixel-specific measurements while charging to full capacity. We then discharged the cell while continuing to alternate mapping and pixel scans, stopping to collect maps at half discharge and full discharge,” Khalifah explained.

Better batteries 1000px
These images show irregularities in how lithium behaved during one cycle of battery charge and discharge using a copper (Cu) substrate for the battery anode. Mapping data were collected at half charge, full charge, half discharge and full discharge. Top row: state of charge (SOC) on the cathode; middle: amount of lithium on the anode; bottom: amount of lithium on the anode relative to the average for the cell as a whole. The images reveal that lithium deposition during charging was mostly uniform, but lithium removal during discharge resulted in areas of irregularity. In areas labeled 3 and 4, lithium removal lagged, but eventually finished up by the time the battery was fully discharged. In areas labeled 1 and 2, lithium removal lagged so much that most of the deposited lithium remained on the anode even after full discharge.

For the copper anode, all the points behaved as they should during charging: half the lithium capacity was deposited on the anode up to the half-charged state, and all possible lithium was deposited by the full-charged state.

On discharge, large differences developed between pixels. In some pixels, the lithium was removed proportional to the discharge. Other pixels showed a lag in lithium removal, where stripping was slow during the first half of discharge, then sped up to complete the process by full discharge. In still other spots the lagging was so severe that most of the lithium remained on the anode even when the battery had been fully discharged.

“If the lithium is left behind, that reduces the capacity of the cell,” Khalifah said. “Each lithium atom left behind means one less electron flowing through the external circuit powered by the battery. You can’t extract all the capacity of the cell.”

The finding that these irregularities arose due to incomplete stripping of lithium was somewhat surprising. Prior to this study, many scientists had believed that lithium plating was the source of the worst problems in lithium metal batteries.

The molybdenum anode showed a bit more variation during plating than copper, but less variation during stripping.

“Since the lithium behavior was better during the stripping step that caused the most overall irregularities in the anode, it implies that batteries using molybdenum foil substrates instead of copper substrates might yield higher capacity batteries,” Khalifah said.

However, it is not yet clear if the choice of metal is responsible for the better performance of the molybdenum anode. Another factor could be the distribution of electrolyte — the liquid through which the lithium ions travel as they shuttle back and forth between anode and cathode.

The mapping data showed that the regions of poor performance occurred in spots that were about five millimeters across. The size and shape of those spots and comparisons with other experiments suggest that poor spreading of the liquid electrolyte throughout the battery cell might be responsible for the local loss of capacity in those regions. If this is the case, Khalifah said, then the performance of the battery can likely be improved by finding a better method for distributing the electrolyte across the cathode.

“Follow-up experiments aimed at distinguishing between metal and solvent effects, and for testing the effectiveness of strategies for mitigating potential problems such as electrolyte inhomogeneity, will help advance the broader goal of developing high-capacity lithium metal anode batteries with long lifetimes,” Khalifah said.

Read the press release on BNL’s website.

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